1. Fast speed: save labor, can produce 300 – 400 frame 8 hours per shift by only 1-2 people.
2. High precision: hole distance error ± 0.3 mm, length error ± 0.3 mm, diagonal error ± 1 mm.
3. Save material: the process design of cutting first and then forming ensures the whole process from debugging to production without waste.
4. High efficiency: continuous order mode, customers can input multiple order data at one time for continuous production.
5. Good forming effect: specially designed rollers to ensure less abrasion to zinc layer after galvanized sheet is formed.
6. Small bending R: specially designed bending tool as well as pre-punching indentation at the small edge, two processes to ensure that the bending angle is small.
7. Good stability: electrical components adopt international and domestic top brands, the main mechanical parts through careful design and fatigue test, to ensure the stable production of production line in high-intensity and high-load working environment.
8. Simple operation: the whole line is automatic, assembly line production, computer controlled and easy to learn.
9. Cover a small area: the total length of the line is only 15 meters.
Decoiling → Material Guiding → Leveling → Edges Punching → Spindle Hole Punching (∅ 16 mm) → Temperature-Sensing Hole Punching (∅ 20 mm) → Hydraulic Cutting Off → Conveying → TDF Roll Forming → Hydraulic Automatic Bending → Manual Discharging.
| Item | Quantity |
| Manual Decoiler | 1 Unit |
| Leveling – Punching – Cutting Machine | 1 Unit |
| Conveyor | 1 Unit |
| TDF Roll Forming Machine | 1 Unit |
| Hydraulic Bending System | 1 Set |
| PLC Control System | 1 Set |
| Hydraulic System | 2 Sets |
| Item | Parameters |
| Material | Galvanized Sheet |
| Material Thickness | 1.5 – 2.0 MM |
| Width of Coil | According to Customer’s Requirement |
| Weight of Coil | ≤ 3000 KGS |
| Forming Speed | 1 – 15 M/Min, Adjustable |
| Plate Length Error | ± 0.3 MM / 1000 MM |
| Punching Hole Distance Error | ± 0.3 MM / 1000 MM |
| Bending Error of Frame | ± 1.0 MM / 1000 MM |
| Processing Flange | TDF 35 MM |
| Processing Mode | Decoiling / Single Piece / Mouth Type / L Type / U Type |
| Control Mode | PLC Control |
| Main Power Supply | 380 V, 50 HZ, 3 Phase |
| Hydraulic System Pressure | 25 MPa, Working Pressure: 8 – 12 MPa |
| External Dimensions of Line | About 15000 * 1000 * 1200 MM (L*W*H) |
| Total Power of Line | About 26 KW |
| Line Weight | 13800 KGS |
| Production Efficiency | 350 – 400 Frames / 8 Hours |
