Working flow:
decoiling-leveler-roll forming-hydraulic cutting-finished profile
A.MATERIAL AND PROFILE SPECIFICATION:
1.Materials:Q195, HCR Steel Coil
2.Material Thickness:1.2 – 2.0 mm
3.Profile Width:220.0 mm
4.Profile Height:72.8 mm
5.Profile Specification:220.0 x 72.8 x 1.2 – 2.0 mm, same as drawing
B.PRODUCTION PROCESS:
material coil – decoiling – roll forming – hydraulic cutting-off – main frame profile – PLC controlling
C.COMPONENTS
1.DECOILER:1 SET
(1)Operational Type:Manual Expansion
(2)Max. Width:400 mm
(3)Inner Diameter:Φ400 – Φ450 mm
(4)Out Diameter:1700 mm
(5)Max. Loading Capacity:2000 kgs
2.ROLL FORMING MACHINE:1 SET
(1)Rollers Stations:20 Nos, 5 Nos for Straighten Rollers
(2)Rollers’ Material:GCr15 steel
(3)Rollers’ Hardness after Heat Treatment:HRC55 – 57
(4)Main Shaft Diameter:50 mm
(5)Main Shaft Material:45# Steel
(6)Machine Frame Steel Thickness:25 mm
(7)Gears’ Material:45# Steel, after High Frequency Treatment
(8)Gears’Thickness:45 mm
(9)Main Bearing:60308
(10)Motor Power:15 kw
(11)Speed Reducer Model:QZ 400
(12)Rolling Speed:2 – 10 m / min; Adjustable
(13)Equipped Device: Water Cooler Device
